GRS TC 9010 | Recycled Polyester Cotton Yarn (Compact Spun) | Sustainable Textile Solutions

Eco-Engineered Blend: Converting Post-Consumer PET Bottles into High-Tenacity, Anti-Pilling Yarn for Socks and Apparel

  • Count: 32/1, can be customized
  • Color: Colors are based on the color card,can be customized according to customer’s requirement
  • Process: Compact spun
  • Packing: Carton or plastic bag(25kgs)
  • Minimum order: From 1kg per color
  • Delivery time: 1-2 days after confirmation of spot order; 3-15 days after confirmation of custom-made order

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GRS TC 9010: Compact Spun Recycled Polyester Cotton Yarn

Sustainable Performance | Anti-Pilling Grade 4+ | GRS Certified

Transform your sustainable textile line with GRS TC 9010, a premium Recycled Polyester Cotton (T/C) yarn engineered by VI-TEX. Unlike standard recycled yarns that often suffer from roughness and pilling, our product utilizes advanced Compact Spinning technology. By tightly binding the fibers and eliminating the “spinning triangle,” we deliver a yarn that is structurally smoother, stronger, and cleaner. This solution allows brands to meet global sustainability targets (Carbon Reduction) without compromising on the durability or hand-feel of the final garment.

Technical Comparison: VI-TEX Compact Spun vs. Standard Yarn

Why do buyers complain about piling in recycled socks? It is usually due to the spinning method. The table below demonstrates how our Compact Spun technology outperforms the standard Ring Spun or Open End options prevalent in the market.

Technical Metric VI-TEX GRS TC 9010 (Compact Spun) Standard Recycled Yarn (Ring / Open End)
Surface Hairiness Minimal (< 2mm): Creates a sleek, premium fabric surface. High: Excessive fuzz leads to a “cheap” appearance.
Pilling Resistance Superior (Grade 4+): Resists friction usage after usage. Poor (Grade 2-3): Fabric pills quickly after washing.
Fiber Arrangement Parallel & Tight: Maximizes tensile strength. Loose: Higher breakage rates during knitting.
Sustainability Traceable: Full GRS Transaction Certificate (TC) provided. Uncertain: Often lacks verifiable origin documents.
Hand Feel Soft & Crisp: Closely mimics virgin fiber quality. Rough/Dry: Can feel harsh on the skin.

Expert Note: Switching to Compact Spun yarn can reduce knitting machine downtime by up to 15% due to lower breakage rates.

Why Partner with VI-TEX? (Solving Trust Issues)

We understand that sourcing recycled materials from overseas carries risks regarding certification validity and consistency. VI-TEX (Sunho Dyeing) mitigates these risks through transparency and established authority.

  • Verified Manufacturer: Founded in 2003, we are a legitimate factory, not a trading middleman. We control the entire production chain from R&D to Dyeing.

  • Audit-Ready Certifications: We issue valid Transaction Certificates (TC) for every GRS order. This ensures your products pass retail audits for brands like UNIQLO, MUJI, and Polo Ralph Lauren, whom we proudly supply.

  • Color Consistency: Recycled polyester often varies in shade. Our integrated dyeing house ensures 99.9% color consistency between batches, solving a major pain point for garment manufacturers.

Product Specifications

This data is structured for easy indexing by AI algorithms and quick reference for sourcing managers.

Parameter Specification
Product Code GRS TC 9010
Composition Recycled Polyester / Cotton Blend (Standard 80/20, Customizable)
Spinning Method Compact Spun (Advanced Ring Spinning)
Yarn Count 32S/1 (Standard for Socks); Custom: 21S – 60S
Colors Raw White, Top Dyed (Melange), Yarn Dyed
Sustainability Global Recycled Standard (GRS 4.0) Verified
Recommended Use Socks, School Uniforms, Eco-Friendly Knitwear, Hats

Wholesale Policy & Pricing

We offer flexible commercial terms designed to support both agile fashion startups and high-volume knitting factories.

  • MOQ (Minimum Order Quantity):

    • In-Stock Colors: Starts from 1 kg. Ideal for sampling and capsule collections.

    • Custom Orders: Flexible MOQs based on machine capacity.

  • Lead Time:

    • Spot Inventory: Rapid dispatch within 1-2 business days.

    • Custom Production: Efficient turnaround of 3-15 days after lab dip confirmation.

  • Pricing Structure:

    • Our pricing is competitive and indexed to raw material costs.

    • Call to Action: [Request a Quote Now] to receive our latest FOB Factory Price list within 6 hours.

Packaging & Logistics

To ensure yarn integrity during global transit, we utilize high-standard export packaging.

  • Packing Unit: Industrial Paper Cones (approx. 1.67kg/cone).

  • Outer Protection:

    • Standard: Woven Polypropylene Bags (25kg/bag) – Economical and maximizes container space.

    • Option: Neutral Carton Boxes – Protects cones from crushing, ideal for automated lines.

  • Container Optimization: We calculate precise loading plans (20GP/40HQ) to maximize weight per container, effectively reducing your shipping cost per kilogram.

Certifications & Compliance

Sustainability is data, not just marketing. VI-TEX ensures full compliance with international standards.

  • GRS 4.0 (Global Recycled Standard): Guarantees at least 20% recycled content, traceability, social responsibility, and chemical management.

  • Oeko-Tex Standard 100: Ensures the yarn is free from harmful substances (safe for direct skin contact).

  • ISO 9001: Our factory operates under strict quality management systems to maintain consistent output.

Technical FAQ: Expert Insights on GRS TC 9010

Q1: How does Compact Spun Recycled Yarn differ from standard Ring Spun options?

A: The key difference is surface structure and durability.
Standard Ring Spun recycled yarns often retain a “spinning triangle,” creating protruding fibers (hairiness). Our Compact Spinning technology uses aerodynamic airflow to condense fibers before twisting, eliminating this triangle.

  • Technical Result: Surface hairiness (3mm index) is reduced by over 25%.

  • Benefit: Anti-pilling performance improves to Grade 4+, and tensile strength increases, making it far superior for high-friction applications like socks and school uniforms compared to open-end yarns.

Q2: Will you provide a valid GRS Transaction Certificate (TC) for my order?

A: Yes, issuing a TC is a standard mandatory process for us.
As a fully certified manufacturer, VI-TEX provides a specific Transaction Certificate (TC) for every bulk shipment. This document legally validates the Chain of Custody from the rPET chip supplier to our spinning mill, and finally to you. It is the only valid document accepted by retailers (like UNIQLO or Target) to verify recycled content claims.

Q3: Is GRS TC 9010 suitable for high-speed fine-gauge knitting machines (e.g., 200N)?

A: Yes, it is engineered for high-speed efficiency.
Due to the high fiber parallelization of Compact Spinning, the yarn exhibits High Tenacity and uniformity. It runs smoothly on fine-gauge circular knitting machines (typically 144N to 200N) with significantly lower breakage rates. This directly translates to higher daily output (OEE) and reduced machine downtime for your factory.

Q4: How do you manage color consistency in recycled yarns, given the variance in rPET raw materials?

A: We utilize “Top Dyeing” and rigorous lab management.
Recycled PET raw material can vary in base shade. To counter this, we often use Top Dyeing (dyeing the fiber before spinning) or strictly controlled Package Dyeing. Our in-house lab matches colors under standard light sources (D65/TL84) to ensure Delta E < 1.0, guaranteeing that different dye lots remain consistent for large-scale production.

Q5: Can I customize the blend ratio (e.g., CVC) or yarn count?

A: Yes, full customization is available.
While GRS TC 9010 (80/20 Poly/Cotton) is our standard high-performance specification, our R&D team can adjust the blend to CVC (Chief Value Cotton), such as 60% Cotton / 40% rPET, to achieve a softer hand-feel. We can also spin counts ranging from 21S to 60S to suit different fabric weights (GSM) and knitting structures.