BREATH WARM – Premium Thermal Acrylic-Wool Blend Yarn for Socks

High-Performance 95% Acrylic / 5% Merino Wool Compact-Spun Yarn with Superior Warmth, Softness and Dyeability

  • Blend rate: 5% wool 95% acrylic.
  • Count: 1/28,can be customised
  • Color: Colors are based on the color card,can be customized according to customer’s requirement
  • Process: Compact spun
  • Packing: Carton or plastic bag(25kgs)
  • Minimum order: 1kg per colour
  • Delivery time: 1-2 days after order confirmation for stock: 3-15 days after order confirmation for customised production

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BREATH WARM vs. Standard Thermal Yarns: Side-by-Side Comparison

Many sock factories struggle with thermal yarns that compromise on comfort, durability, or color vibrancy. BREATH WARM stands out with its optimized 95/5 acrylic-Merino blend and compact spinning technology. Here’s how it compares:

Feature BREATH WARM (VI-TEX) Standard 100% Acrylic Yarn Typical Acrylic/Wool Blends (Competitors)
Thermal Insulation Outstanding – high-bulk acrylic + Merino wool locks in heat efficiently Moderate – depends solely on bulk Good initially, but flattens after washes
Softness & Fluffiness Luxuriously soft and fluffy for next-to-skin comfort Often harsh or stiff Acceptable, but wool can feel itchy
Color Vibrancy & Fastness Excellent uptake for bright, lasting colors Colors often appear muted Inconsistent dyeing and fading
Pilling Resistance Superior – compact spinning reduces surface fuzz Prone to pilling Moderate – higher wool increases pilling risk
Breathability Perfect balance – warm without overheating Can trap moisture Variable, often overly heavy
Knitting Performance Smooth, fewer breaks, higher machine efficiency Hairiness causes frequent stops Average, with more defects
Minimum Order Flexibility Starts at just 1 kg per color Usually 100–500 kg Typically 50–300 kg

In short, BREATH WARM delivers measurable advantages that translate directly into higher-quality socks and smoother production.

Why VI-TEX is Your Trusted Thermal Yarn Supplier

Choosing the right supplier eliminates risks like delayed deliveries, quality drifts, or poor technical support. VI-TEX, established in 2003, has earned the confidence of leading global brands including UNIQLO, YONEX, GUNZE, MUJI, Polo Ralph Lauren, and ALDI.

  • 20+ Years of Expertise → We specialize in functional yarns, achieving 99.9% customer satisfaction.
  • Cutting-Edge R&D → Our dedicated team collaborates with universities and research institutes to pioneer innovative solutions.
  • Full Supply Chain Control → From raw material to finished yarn, we oversee every step for unmatched consistency.
  • Proven Global Partnerships → Top brands rely on us for strict compliance and reliable performance.
  • Dedicated Support → Get rapid sampling, customization guidance, and technical advice whenever you need it.

Partner with VI-TEX and gain a collaborator fully invested in your success.

BREATH WARM Technical Specifications at a Glance

Specification Details
Fiber Composition 95% High-bulk acrylic / 5% Premium Merino wool
Yarn Count 1/28 Nm (custom counts available on request)
Spinning Technology Compact spun – minimal hairiness, superior evenness
Color Capabilities Full color card + precise custom dyeing
Core Benefits Exceptional warmth, breathability, softness, fluffiness, and vibrant, fast colors
Primary Applications High-end winter socks, thermal hosiery, performance base layers

Flexible Wholesale Policies and Pricing for Sock Manufacturers

We structure our policies to support factories of any scale—whether testing new designs or running large orders.

Policy Item Details
Minimum Order Quantity Only 1 kg per color – perfect for trials
Stock Item Delivery 1–2 days after confirmation
Custom Order Lead Time 3–15 days after confirmation
Pricing Structure Volume-based competitive rates – request your personalized quote
Payment Options T/T, L/C, PayPal – choose what works best
Sample Program Free samples available (shipping fees may apply)

Reliable Packaging and Global Logistics

Your yarn arrives ready for immediate production.

  • Standard Packaging: Secure 25 kg cartons or plastic bags that protect against moisture and handling damage.
  • Custom Packaging: Tailored options available on request.
  • Shipping Partners: We collaborate with trusted international forwarders for timely, trackable delivery worldwide.
  • Transit Times: Stock orders ship within 48 hours; custom production completes in 3–15 days.

Certifications, Testing, and Intellectual Property

Quality assurance and innovation are core to VI-TEX.

  • Performance Testing: Independent Japanese-standard light-to-heat absorption reports verify superior thermal efficiency.
  • Enterprise Credentials: Recognized national high-tech enterprise with comprehensive quality certifications.
  • Patented Technologies: Multiple patents in functional thermal yarns and advanced spinning processes.
  • Global Compliance: Meets rigorous standards required by leading international brands.

BREATH WARM Thermal Yarn FAQ: Expert Answers for Sock Manufacturers

Q: What makes BREATH WARM thermal yarn warmer and softer than 100% acrylic thermal yarns?

A: The key lies in our precise 95% high-bulk acrylic and 5% premium Merino wool blend. High-bulk acrylic creates excellent air-trapping pockets for superior heat retention, while Merino wool adds natural loft, a glossy finish, and luxurious softness. Together, they deliver exceptional warmth and next-to-skin comfort that pure acrylic yarns simply can’t match—without sacrificing lightness or breathability.

Q: Does BREATH WARM acrylic-wool yarn support vibrant custom colors with strong colorfastness?

A: Yes—it performs outstandingly in dyeing. BREATH WARM absorbs dyes evenly and deeply, producing bright, consistent colors that resist fading through washing and wear. We easily match Pantone shades or your exact specifications, ensuring your premium socks maintain vivid branding season after season.

Q: Is the 1 kg minimum order quantity per color practical for real production?

A: Definitely. We set this low MOQ to give factories genuine flexibility for design trials, sampling, or small runs. Clients frequently start with just a few kilograms to validate performance, then scale up confidently—no wasted inventory or high upfront commitments required.

Q: How does BREATH WARM thermal sock yarn perform on high-speed knitting machines?

A: Thanks to compact spinning, it runs smoothly with minimal hairiness and excellent yarn evenness. You get fewer breaks, lower downtime, and higher production efficiency on modern circular knitting machines—making it a reliable choice for high-volume sock manufacturing.

Q: Are independent test reports available to verify BREATH WARM thermal yarn performance?

A: Yes—full documentation is readily available. This includes Japanese-standard light-to-heat absorption tests that prove superior warming efficiency, plus comprehensive quality reports. Download them directly from our product page or request them with your order for complete confidence and compliance.

Q: How fast can I get BREATH WARM yarn samples?

A: Stock color samples ship within 1–2 days. Custom-dyed samples take just 3–7 days. This quick turnaround lets you evaluate warmth, softness, dye results, and knitting behavior before committing to larger orders.

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